Assembly Step 2

Cable preparation: Cutting to length and stripping

What products are used in this assembly step?

  • Wire stripping machines of the Z+F AI Series

  • Z+F WireDancer® incl. Z+F Spoolkit

  • Z+F EVOCUT® & Z+F EVOFEED®

What role do the products play in the assembly cell?

In the assembly cell, Zoller + Fröhlich provides the automated preparation of wires – from precise feeding and cutting to process-secure stripping for further processing within the assembly cell.

Wire stripping machines of the Z+F AI Series

Wire stripping machines of the Z+F AI Series

Z+F EVOCUT® & Z+F EVOFEED®

Z+F EVOCUT® & Z+F EVOFEED®

Z+F WireDancer®

Z+F WireDancer®

Which task is addressed in the cable harness assembly process?

Which task is addressed in the cable harness assembly process?

  • Ensuring precise and efficient preparation of wires for assembly

  • Automatic/sequential cutting and subsequent stripping of wires with different cross sections

  • Avoidance of downtimes through trouble-free unwinding of wires

  • Reduction of manual intervention during wire changeovers through automated wire change

  • Increased process reliability and efficiency in cable harness production

  • Preparation of wires for automated further processing in the assembly cell

How does Zoller + Fröhlich solve this task?

How does Zoller + Fröhlich solve this task?

  • The Z+F WireDancer® in combination with the Z+F Spoolkit ensures smooth and consistent unwinding of wires from the spool located beneath the assembly table within the assembly cell.

  • In combination with multiple wire straightening units, the wires are automatically fed to the cutting machines Z+F EVOCUT® and Z+F EVOFEED®.

  • The cutting machines enable sequential processing of multiple wires without manual interference.

  • This results in time savings of up to 70% during wire changes compared to conventional systems.

  • Our wire stripping machines optimally prepare the wires for subsequent assembly.

  • The system ensures maximum process reliability and consistent quality.