Assembly Step 5

Ultrasonic Welding – Splicing

What products is used in this assembly step?

  • Ultrasonic welding machine Minic-III

What role does the product play in the assembly cell?

The Minic-III from Schunk Sonosystems ensures reliable and high-quality connection of wires, making it a key step in the wire harness manufacturing process.

Ultrasonic welding machine Minic-III

Ultrasonic welding machine Minic-III

Which task is addressed in the cable harness assembly process?

Which task is addressed in the cable harness assembly process?

  • Cold press welding process using ultrasonic

  • Creation of a material-bonded welded joint for cables with cross-sections ranging from 0.26 to 30 mm²

  • Joining of copper, aluminum and mixed connections possible

  • Very low thermal stress with very short process times

How does Schunk Sonosystems solve this task?

How does Schunk Sonosystems solve this task?

  • Simple, comprehensive integration into customer-specific automation solutions possible via OPC UA interface

  • Highly flexible tool concept with automatic adjustment to the entire cross-section range from 0.26 to 30 mm²

  • Many additional functions available for optimized process control

  • 100% inline process control to ensure high quality requirements for welded joints

  • Very easy operation and maintenance of the machine