Assembly Step 5
Ultrasonic Welding – Splicing
What products is used in this assembly step?
Ultrasonic welding machine Minic-III
What role does the product play in the assembly cell?
The Minic-III from Schunk Sonosystems ensures reliable and high-quality connection of wires, making it a key step in the wire harness manufacturing process.
Cold press welding process using ultrasonic
Creation of a material-bonded welded joint for cables with cross-sections ranging from 0.26 to 30 mm²
Joining of copper, aluminum and mixed connections possible
Very low thermal stress with very short process times
Simple, comprehensive integration into customer-specific automation solutions possible via OPC UA interface
Highly flexible tool concept with automatic adjustment to the entire cross-section range from 0.26 to 30 mm²
Many additional functions available for optimized process control
100% inline process control to ensure high quality requirements for welded joints
Very easy operation and maintenance of the machine


